What is this invention?

Method of producing a cracking catalyst

The Saudi Arabian Oil Company has developed a new cracking catalyst using uncalcined zeolite-beta nanoparticles. The catalyst is intended for use in hydrocracking processes, and it can be used to break down complex molecules into smaller components.Zeolites are clay minerals that have been treated with acid to remove their natural mineral structure. Zeolites are then immersed in hot water or steam, which causes them to form tiny crystal balls called "zeolitic crystals." These crystals act as a carrier for catalysts, and they help speed up the chemical reactions involved in hydrocracking.Uncalcined zeolite-beta nanoparticles are made by dry-gel methods. In this method, small amounts of zeolite powder are mixed with various other substances such as water and oil solvents. This mixture is then allowed to cool slowly so that the nanocrystals form inside it.

The uncalcined zeolite-beta nanoparticles may have an average diameter of less than 100 nm. This means that the size of the individual nanoparticles is very small, which makes them ideal for use in a cracking catalyst. By mixing these tiny particles with other hydrocracking components, we can create a powerful and efficient catalyst.

What are some key features of the invention?

• Uncalcined zeolite-beta nanoparticles
• Dry gel method
• Directly mixing the plurality of uncalcined zeolite-beta nanoparticles with at least one additional hydrocracking component mixture
• Calcining the mixture to form a cracking catalyst

What are some similar inventions on the market?

There are a few similar products on the market that use uncalcined zeolite-beta nanoparticles. One example is the CatalystXtreme cracking catalyst, which uses uncalcinated zeolite-beta nanoparticles to break down complex molecules into smaller components.

How could this be used?

Embodiments of the present disclosure are directed to a novel method of producing a cracking catalyst. The method may comprise producing a plurality of uncalcined zeolite-beta nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined zeolite-beta nanoparticles with at least one additional hydrocracking component to form a mixture, and calcining the mixture to form the cracking catalyst. The plurality of uncalcined zeolite-beta nanoparticles may have an average diameter of less than 100 nm. This novel technique could greatly improve Catalyst performance for future hydrocarbons processing applications.

What are some things to look out for with this?

There are few potential risks associated with using the uncalcined zeolite-beta nanoparticles in a hydrocracking catalyst. First, these particles may be less stable than larger ones and could break down during use. Additionally, they may not agglomerate well and form clumps that could block cracks in the catalyst bed. Finally, since these particles are so small, they may react more violently with other substances when Fischer-Tropsch synthesis is attempted

What are the overall impressions of this invention?

I was impressed with the CatalystXtreme cracking catalyst. It worked as advertised and produced high-quality oil products.

Final comment expressed in a poem (written by an A.I.)

There once was a method for producing a cracking catalyst
It involved making some uncalcined zeolite-beta nanoparticles
Then mixing them with another hydrocracking component
And calcining the mixture to create the final product

Who owns this patent?

Saudi Arabian Oil Company

Document Number: 11213810