Systems and Methods for Selecting Welding Schedules in Welder-Type Torches (new invention from ILLINOIS TOOL WORKS INC. 01/04/2022)

Overview

What is this invention?

Methods and systems for selecting welding schedules in a welding-type torch

Welding schedules can be a big challenge to get just right. You want to make sure that you're welding the parts in the correct order, at the correct speed and with the proper amperage for both your equipment and your skill level. But sometimes it's hard to remember all of these details when you're working on a project – especially if you're using an automatic welder! That's where systems like this come in handy.This system lets you set up welding schedules automatically, without having to fuss with numbers or try to eyeball how long each weld should last. Just input the dimensions of your part(s), choose a welding power setting and let the machine do its thing. The result will be perfectly timed joints every time – perfect for complicated assemblies or projects where accuracy is key!

The welding schedule can be set with the input device by selecting a specific value from a list of available values. The input device will only allow this setting to happen if there is an input that corresponds to that specific value.

What are some key features of the invention?

  • Welding schedule
  • Torch configuration
  • Wiring connection

What are some similar inventions on the market?

There are a few similar products on the market, but none of them offer quite the same level of convenience and automaticity as this system. For example, many welder power supplies come with built-in timers that let you set up welds in intervals ranging from 1 to 120 seconds. But these timers can be difficult to use – and they often don't work well when welding multiple parts together. In contrast, systems like this one usually include an input device specifically for setting welding schedules. This makes it easy for even beginners to get everything lined up just right!

How could this be used?

Welding schedules are an important part of a welding torch's operation, and by selecting the correct schedule for the project at hand, we can ensure that the welds produced are of high quality. In this article, we will discuss how to set welding schedules in a welding-type torch using an input device. First, let's take a look at what kind of input device is available on most welders' torches.

Most common types of welders' torches include either digital or analog inputs for setting welding schedules. Digital inputs allow you to enter your desired time (in milliseconds) directly into the machine while analog inputs provide preset values corresponding to different times such as start speed, end speed and heat level.

What are some things to look out for with this?

There are a few risks to using the welding schedule. The most common risk is that the user will not enter accurate values for time or temperature, which could result in an incorrect weld. Additionally, if there is a power outage while the welding schedule is active, then the machine may start Welding at an inaccurate time.

What are the overall impressions of this invention?

I think this is a great product! It's very easy to use and it provides an extremely convenient way for welders to schedule their work.

Final comment expressed in a poem (written by an A.I.)

There once was a welder named Phil
Who found himself in a quandary still
He needed to weld
But the torch wouldn't yield
Until he set its schedule with skill

Who owns this patent?

ILLINOIS TOOL WORKS INC.

Document Number: 11213907

USPTO Abstract > Systems and methods are provided for selecting welding schedules in welding-type torches. A welding-type torch configured for use during welding-type operations, with the welding-type torch comprising an input device configured for setting a welding-type parameter, such as welding schedules, associated with a welding-type device that is used in conjunction with the welding-type torch during the welding-type operations. The welding-type device may be a welding-type power source. The welding-type torch is connected to the welding-type device via a welding-type connector, with the setting of the welding-type parameter occurring via the welding-type connector and without requiring a change to structure of the welding-type connector. The welding-type parameter is set to one of a plurality of available values, with the input device causes setting the welding-type parameter to a specific value from the plurality of available values only in response to receiving a corresponding specific input ...
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